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Calibration

General Calibration Information

All Gas Sensors will require periodic calibration to ensure your gas measurements are accurate and correct.  Different gasses, and sensor manufacturers will have differing requirements and methods for calibration.  This page will serve to provide general calibration information and links to specific calibration procedures from the sensor manufacturers we represent.

Should you have any questions about sensor calibration, or would like us to help you with your calibrations please contact us.

You can use the form below for sending your sensor back to us for calibration.  Click on the form, print, fill out, and send it and your sensor to us. We will contact you once we have evaluated/calibrated your sensor for payment. 

 Calibration Return Authorization Form

Please note we are currently able to calibrate EcoSensors, ATI, and Aeroqual Sensors.  Please contact us, if you have a different sensor you'd like calibrated to confirm that we are able to do so.

Calibration Frequency

Most sensor manufacturers will recommend calibration annually.  This would be the longest interval Gas Sensing would recommend for gas sensor calibration. 

Frequency of calibration will be depending upon the gasses measured, sensor type, and purpose of the gas sensor.

Our general recommendation would be to perform a bump-test of the sensor at least monthly.  Perform a field or factory calibration or sensor check every 6-months, and a factory calibration or sensor replacement every 12-months.

 

NIST (National Institute of Standards and Technology)

Have you ever wondered who ensured 1 pound is exactly 1 pound?  And 1 meter is precisely 1 meter?  The NIST is the answer.  This is the governing board that will hold the standard of measurement. 

Every gas measurement calibration standard must be directly traceable to the NIST to ensure your sensors calibration is accurate.  When you are reviewing your calibration certificate it must be clearly stated that the calibration standard used to calibrate your sensor is NIST traceable.  If necessary, you can, and should request the proper documentation to validate that traceability. 

Calibration gasses can also be NIST traceableThe NIST has set-up specific protocols for manufacturer of calibration gasses to follow to ensure your calibration gas can be provided with NIST traceability.

 National Institute of Standards and Technology

 

Calibration Gasses

Calibration gasses are used to calibrate many gas sensors.  Known quantities of gas can be mixed with air to provide a span calibration gas to be used for calibration.  For example; if you are calibrating a chlorine sensor and would like to perform a span gas calibration at 5 ppm, you would purchase a cylinder of air mixed with exactly 5 ppm of chlorine.  This gas can be used according to the manufacturers specifications to perform a span gas calibration.

Zero gas cylinders are also available.  This will ensure that pure air, that should read 0 ppm for your sensor can verify the zero set point of your sensor.

Image result for calibration gases

Click here for a supplier of calibration gasses

Note: some calibration gasses will have an expiration date, as the gasses contained may break down over time.  Be careful to check this and ensure your calibration gas cylinder is not past the expiration date recommended by the manufacturer.

Not all gasses are available in a cylinder as they may have a very short half-life.  Ozone is the best example of a gas that must be produced on site in known quantities to perform calibration.  The only option for precise ozone gas sensor calibration is sending your sensor to a facility that has a specially build calibration chamber.

 

Field Calibration

Field calibration is just what it indicates.  Any calibration of a sensor performed in the field, or where the sensor is currently installed.  This can be performed with calibration gasses, or with devices designed to produce gasses that will react properly to ensure calibration is accurate on your sensor.

Field calibration is convenient for applications where many sensors are installed and would be challenging or inconvenient to send away for calibration.  Field calibration of your sensors can be performed by Gas Sensing, and many other service companies that will calibrate, and repair your sensors.

 

What is Bump Testing?

When you want to know if your sensor is responding a bump test is a great option.  This is simply a test that exposes the sensor to the specific gas it is intended to measure and ensure that the sensor does indeed respond.  While not a precise process, this does ensure that the sensor is indeed responding and can respond in a critical situation where human safety is critical.

ATI offers an Auto-Test generator for many of the sensors used on the D12 and F12 monitors.  This auto-test generator will produce a gas that cause the proper sensor to react.  A test is run on a pre-set schedule, if the gas sensor does not respond as expected an alarm will come on indicating the sensor has failed.  This is a great option for gas sensing is critical applications.

Note: A bump-test is not an acceptable replacement for sensor calibration

 

Bump Testing vs Calibration

Bump testing is a great method to ensure your sensor is responding to the gas it is intended to measure.  Bump testing is not a replacement for calibration.

Calibration verifies that the sensor is accurate and providing correct measurements.

 

Zero Calibration

Zero calibration ensured the sensor is reading an accurate 0, or pure air situation.  Most sensors have an easy way to reset the zero in the event that it drifts over time.

 

Span Calibration

Span calibration is ensuring the actual measurement of gas is accurate.  The span should be done at a level of gas that would normally be measured.  Create a known amount of gas at a specific level and verify the sensor displays the same level of gas. 

 

Calibration Certificate

A calibration certificate is provided by the manufacturer when you purchase a sensor.  The calibration certificate provides you with the necessary information to prove that the sensor was calibrated to an NIST standard.  The Calibration Certificate will provide the date the sensor was calibrated, and the date calibration should be done again.

Click here to see a visual explanation of the contents of a typical calibration certificate.

 

Analytical Technologies Incorporated (ATI)

Calibration information on ATI sensor

ATI Sensor Calibration Information

 

Aeroqual

Aeroqual handheld sensors, and fixed mount sensor heads can be calibrated using the Series-300, or Series-500 base and R42 Calibrator. 

Aeroqual Sensor Head Calibration Information

 

EcoSensors

EcoSensors devices have a variety of options for calibration.  We provide necessary information at the link below:

EcoSensors Calibration Information


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